Custom Label Sizes — Create Labels in Any Dimension
Not every labeling need fits into standard Avery templates. Maybe you're using a specialty printer, creating labels for unique packaging, or working with non-standard label rolls. When standard sizes don't work, you need the flexibility to create labels in any exact dimension you specify.
OpenLabelMaker's custom label size feature lets you enter precise width and height measurements in millimeters or inches. Design labels that match your exact requirements — whether it's a tiny 10mm circle or a large 8-inch banner label.
When You Need Custom Label Sizes
- Specialty printers: Industrial label printers with custom media
- Unique packaging: Product containers with non-standard label areas
- Regulatory requirements: Labels that must meet specific size regulations
- Branding needs: Custom dimensions that match corporate design standards
- Non-standard rolls: Continuous label rolls in custom widths
- International standards: Metric sizes not available in US templates
How to Create Custom Label Sizes
Step 1: Choose Custom Size Option
- Open OpenLabelMaker in your browser
- Click "Create New Label"
- Select "Custom Size" instead of choosing a template
- This opens the custom dimension tool
Step 2: Enter Exact Dimensions
Specify your label's precise measurements:
Width & Height
- Enter width (horizontal measurement)
- Enter height (vertical measurement)
- Choose units: inches, millimeters, or centimeters
- Preview updates in real-time
Supported Ranges
- Minimum: 0.25" × 0.25" (6mm × 6mm)
- Maximum: 12" × 18" (305mm × 457mm)
- Precision: 0.01" (0.1mm) increments
- Aspect ratios: Any proportion supported
Step 3: Set Label Layout
Configure how multiple labels appear on each sheet:
- Labels per row: How many labels fit horizontally
- Labels per column: How many labels fit vertically
- Spacing: Gap between individual labels
- Margins: Distance from sheet edges
Step 4: Design & Print
Use the full design toolkit on your custom canvas:
- Add text, images, and shapes
- Apply colors and fonts
- Insert barcodes and QR codes
- Generate PDF for printing
Common Custom Label Applications
Industrial & Manufacturing
Custom sizes for specialized industrial applications:
Asset Tags
- Size: 1" × 3" (25mm × 76mm)
- Use: Equipment identification
- Features: Barcode, asset number, company logo
- Material: Durable polyester or metal
Safety Labels
- Size: 2" × 1.5" (51mm × 38mm)
- Use: Warning and safety information
- Features: High contrast colors, symbols
- Material: Chemical-resistant vinyl
Food & Beverage
Custom labels for unique packaging shapes and regulatory requirements:
| Product Type | Typical Size | Content Requirements |
|---|---|---|
| Wine bottles | 3.5" × 4" (89mm × 102mm) | Brand, vintage, alcohol content |
| Craft beer cans | 6" × 3" (152mm × 76mm) | Brand, style, ABV, government warning |
| Spice jars | 2" × 1.25" (51mm × 32mm) | Product name, ingredients, best by date |
| Supplement bottles | 4" × 6" (102mm × 152mm) | Nutrition facts, ingredients, directions |
Retail & E-commerce
Custom dimensions for unique product labeling needs:
- Jewelry tags: 0.75" × 1.5" for small items
- Clothing hang tags: 2" × 3" with punch hole
- Cosmetic labels: Curved labels 1.5" × 0.5" for tubes
- Gift box labels: Large 4" × 6" decorative labels
Printer Compatibility
Specialty Label Printers
Custom sizes work with professional label printing equipment:
DYMO Printers
- LabelWriter series
- XTL series
- Rhino industrial printers
- Custom roll widths supported
Zebra Printers
- ZD series desktop printers
- ZT series industrial printers
- Mobile printers
- Thermal transfer capability
Brother Printers
- QL series label printers
- P-touch tape printers
- TD series desktop printers
- Continuous and die-cut rolls
Standard Printers
Custom labels also work with regular inkjet and laser printers using sheet materials:
- Printable vinyl sheets: Cut to custom sizes after printing
- Adhesive paper: Full-sheet adhesive that you trim
- Cardstock: For tags and hang labels
- Transparent film: For clear labels and overlays
Design Tips for Custom Sizes
- Leave margins: Account for cutting tolerances (usually 1-2mm)
- Scale fonts appropriately: Very small labels need larger fonts for readability
- Test first: Print on paper before using expensive label materials
- Consider bleed: For full-color backgrounds, extend past the cut line
- Check resolution: Ensure images are high enough quality for the final size
Measurement Conversion Guide
Working between metric and imperial measurements? Here are common conversions:
| Inches | Millimeters | Common Use |
|---|---|---|
| 0.5" | 12.7mm | Small product labels |
| 1" | 25.4mm | Standard height dimension |
| 2" | 50.8mm | Medium labels, name tags |
| 3" | 76.2mm | Large product labels |
| 4" | 101.6mm | Shipping label standard |
Advanced Custom Features
Shape Options
Beyond rectangular labels, create custom shapes:
- Rounded corners: Specify corner radius for professional appearance
- Oval labels: Perfect for product branding
- Circle labels: For dot labels and seals
- Custom die cuts: Upload vector paths for unique shapes
Multi-Part Labels
Create labels with multiple sections:
- Perforated sections: Tear-off portions for receipts
- Variable data zones: Different information in each section
- Sequential numbering: Automatic number sequences
- Duplicate prevention: Ensure unique identifiers
Quality Control for Custom Labels
Pre-Production Testing
- Paper prototype: Print on regular paper to check sizing
- Measure precisely: Verify dimensions with ruler
- Test adhesion: Check how well labels stick to target surfaces
- Durability test: Expose to expected environmental conditions
Production Best Practices
- Batch consistency: Use same printer settings for entire run
- Quality checks: Inspect samples from beginning, middle, and end
- Storage conditions: Keep labels flat and dry until use
- Application testing: Verify labels apply correctly to intended surfaces
Cost Considerations
Material Costs
Custom sizes may affect material costs:
- Die-cut costs: Custom shapes require special cutting tools
- Minimum orders: Specialty materials often have higher minimums
- Waste factors: Unusual sizes may create more material waste
- Setup fees: First-time custom sizes may include setup charges
Cost Optimization Tips
- Standard materials: Use common label stocks when possible
- Efficient layouts: Maximize labels per sheet to reduce waste
- Bulk ordering: Larger quantities typically reduce per-label costs
- Flexible dimensions: Small adjustments might fit standard sizes
Related Custom Label Resources
Size & Measurement Guides
Printer-Specific Resources
Frequently Asked Questions
What's the smallest custom size I can create?
The minimum size is 0.25" × 0.25" (6mm × 6mm). Anything smaller becomes difficult to handle and print clearly.
Can I save custom sizes as templates?
Yes! Once you create a custom size, you can save it as a personal template for future use. This is especially helpful for recurring label needs.
Do custom labels cost more to print?
Not for the design process — OpenLabelMaker's custom size feature is completely free. Material costs depend on your label supplier and whether you need special die-cutting.
Can I create labels larger than 12" × 18"?
For labels larger than our maximum, consider splitting the design into multiple sections or printing on a large format printer. Contact us for guidance on very large label projects.
When standard label sizes don't fit your needs, custom dimensions give you complete control. Whether you're creating tiny product labels or large banner stickers, OpenLabelMaker's custom size tool adapts to your exact requirements. Design with precision, print with confidence.